Custom Hat Sun in Tencel Lyocell with Seam Sealing

Custom Hat Sun — Tencel Lyocell with Seam Sealing

We build hat sun programmes from a tech pack or a physical reference sample. This Tencel Lyocell version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, seam sealing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: no reliable way to track a order once it enters production, or color drift between lab dips and bulk fabric. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Acid Wash — available on Tencel Lyocell, quoted per position and per colour.
• Beading and Embroidery — available on Tencel Lyocell, quoted per position and per colour.
• Pantone Color Matching — available on Tencel Lyocell, quoted per position and per colour.
• Custom Zip Puller — available on Tencel Lyocell, quoted per position and per colour.
• Woven Label — available on Tencel Lyocell, quoted per position and per colour.
• Snow Wash — available on Tencel Lyocell, quoted per position and per colour.
• Care Label — available on Tencel Lyocell, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Tencel Lyocell-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with seam sealing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Fashion Brands and Labels — hat sun uniforms, staff wear or resale programmes
• Airlines and Cruise Lines — hat sun uniforms, staff wear or resale programmes
• Automotive Dealerships — hat sun uniforms, staff wear or resale programmes
• Yoga and Pilates Studios — hat sun uniforms, staff wear or resale programmes
• Healthcare and Hospitals — hat sun uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so hat sun batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for OEKO-TEX Standard 100, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Start your hat sun programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.