Custom Hat Sun in Selvedge Denim with Foil Printing

Custom Hat Sun — Selvedge Denim with Foil Printing

We build hat sun programmes from a tech pack or a physical reference sample. This Selvedge Denim version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, foil printing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: inconsistent sizing between production runs, or color drift between lab dips and bulk fabric. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Dye-Sublimation Printing — available on Selvedge Denim, quoted per position and per colour.
• Ruching — available on Selvedge Denim, quoted per position and per colour.
• Tonal Embroidery — available on Selvedge Denim, quoted per position and per colour.
• DTG Digital Printing — available on Selvedge Denim, quoted per position and per colour.
• Tie-Dye Wash — available on Selvedge Denim, quoted per position and per colour.
• Enzyme Wash — available on Selvedge Denim, quoted per position and per colour.
• 3D Puff Embroidery — available on Selvedge Denim, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Selvedge Denim-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with foil printing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Cleaning and Janitorial — hat sun uniforms, staff wear or resale programmes
• Beauty and Cosmetics — hat sun uniforms, staff wear or resale programmes
• Promotional Marketing — hat sun uniforms, staff wear or resale programmes
• Automotive Dealerships — hat sun uniforms, staff wear or resale programmes
• Pet Care and Grooming — hat sun uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so hat sun batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

What is the minimum order quantity?

Standard programmes start at 500 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for BSCI, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How long does sampling take?

A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

Start your hat sun programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.