Custom Hat Sun in Ripstop Nylon with Ribbed Cuff and Hem

Custom Hat Sun — Ripstop Nylon with Ribbed Cuff and Hem

We build hat sun programmes from a tech pack or a physical reference sample. This Ripstop Nylon version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, ribbed cuff and hem and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: inconsistent sizing between production runs, or no reliable way to track a order once it enters production. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Chenille Embroidery — available on Ripstop Nylon, quoted per position and per colour.
• Snow Wash — available on Ripstop Nylon, quoted per position and per colour.
• Custom Button — available on Ripstop Nylon, quoted per position and per colour.
• Sequin Work — available on Ripstop Nylon, quoted per position and per colour.
• Screen Printing — available on Ripstop Nylon, quoted per position and per colour.
• DTG Digital Printing — available on Ripstop Nylon, quoted per position and per colour.
• Pleating — available on Ripstop Nylon, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Ripstop Nylon-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with ribbed cuff and hem applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Universities — hat sun uniforms, staff wear or resale programmes
• Veterinary Clinics — hat sun uniforms, staff wear or resale programmes
• Film and TV Production — hat sun uniforms, staff wear or resale programmes
• Food Processing — hat sun uniforms, staff wear or resale programmes
• Pet Care and Grooming — hat sun uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so hat sun batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How long does sampling take?

A first prototype is typically ready in 14 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for GOTS, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Start your hat sun programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.