Custom Hat Sun in Combed Cotton with Distressed Finish

Custom Hat Sun — Combed Cotton with Distressed Finish

We build hat sun programmes from a tech pack or a physical reference sample. This Combed Cotton version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, distressed finish and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: minimum order quantities far above what a growing brand can absorb, or packaging that arrives crushed and unsellable. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Chenille Embroidery — available on Combed Cotton, quoted per position and per colour.
• Acid Wash — available on Combed Cotton, quoted per position and per colour.
• Puff Printing — available on Combed Cotton, quoted per position and per colour.
• Sequin Work — available on Combed Cotton, quoted per position and per colour.
• Foil Printing — available on Combed Cotton, quoted per position and per colour.
• Woven Label — available on Combed Cotton, quoted per position and per colour.
• Screen Printing — available on Combed Cotton, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Combed Cotton-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with distressed finish applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Esports and Gaming — hat sun uniforms, staff wear or resale programmes
• Maternity and Baby Care — hat sun uniforms, staff wear or resale programmes
• Event Management — hat sun uniforms, staff wear or resale programmes
• Religious and Community — hat sun uniforms, staff wear or resale programmes
• Surf and Swim Brands — hat sun uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so hat sun batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How long does sampling take?

A first prototype is typically ready in 14 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for OEKO-TEX Standard 100, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Start your hat sun programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.