Custom Hat Sun in Mulberry Silk with Chain Stitch Embroidery

Custom Hat Sun — Mulberry Silk with Chain Stitch Embroidery

We build hat sun programmes from a tech pack or a physical reference sample. This Mulberry Silk version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, chain stitch embroidery and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: suppliers who disappear once the deposit is paid, or suppliers who disappear once the deposit is paid. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Acid Wash — available on Mulberry Silk, quoted per position and per colour.
• Applique Embroidery — available on Mulberry Silk, quoted per position and per colour.
• Stone Wash — available on Mulberry Silk, quoted per position and per colour.
• Custom Zip Puller — available on Mulberry Silk, quoted per position and per colour.
• 3D Puff Embroidery — available on Mulberry Silk, quoted per position and per colour.
• Flat Embroidery — available on Mulberry Silk, quoted per position and per colour.
• Dye-Sublimation Printing — available on Mulberry Silk, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Mulberry Silk-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with chain stitch embroidery applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Schools and School Districts — hat sun uniforms, staff wear or resale programmes
• Restaurants and Cafes — hat sun uniforms, staff wear or resale programmes
• Real Estate Agencies — hat sun uniforms, staff wear or resale programmes
• Kids and Toddlerwear — hat sun uniforms, staff wear or resale programmes
• Dance and Ballet Schools — hat sun uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so hat sun batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for BSCI, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How long does sampling take?

A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Start your hat sun programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.