Custom Hat Sun in Tencel Lyocell with Flocking

Custom Hat Sun — Tencel Lyocell with Flocking

We build hat sun programmes from a tech pack or a physical reference sample. This Tencel Lyocell version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, flocking and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: inconsistent sizing between production runs, or inconsistent sizing between production runs. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Quilting — available on Tencel Lyocell, quoted per position and per colour.
• Pleating — available on Tencel Lyocell, quoted per position and per colour.
• 3D Puff Embroidery — available on Tencel Lyocell, quoted per position and per colour.
• Satin Printed Label — available on Tencel Lyocell, quoted per position and per colour.
• Heat Transfer Printing — available on Tencel Lyocell, quoted per position and per colour.
• Foil Printing — available on Tencel Lyocell, quoted per position and per colour.
• Hangtag and Packaging — available on Tencel Lyocell, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Tencel Lyocell-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with flocking applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Corporate Merch Programs — hat sun uniforms, staff wear or resale programmes
• Mining Operations — hat sun uniforms, staff wear or resale programmes
• Hospitality and Hotels — hat sun uniforms, staff wear or resale programmes
• Agriculture and Farming — hat sun uniforms, staff wear or resale programmes
• Running and Marathon Events — hat sun uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so hat sun batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What is the minimum order quantity?

Standard programmes start at 100 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Start your hat sun programme

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.