Custom Hat Sun in Canvas with Piece Dyeing

Custom Hat Sun — Canvas with Piece Dyeing

We build hat sun programmes from a tech pack or a physical reference sample. This Canvas version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, piece dyeing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: long lead times that miss the selling season, or color drift between lab dips and bulk fabric. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Chain Stitch Embroidery — available on Canvas, quoted per position and per colour.
• Beading and Embroidery — available on Canvas, quoted per position and per colour.
• Puff Printing — available on Canvas, quoted per position and per colour.
• Pantone Color Matching — available on Canvas, quoted per position and per colour.
• All-Over Sublimation — available on Canvas, quoted per position and per colour.
• Acid Wash — available on Canvas, quoted per position and per colour.
• Custom Zip Puller — available on Canvas, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Canvas-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with piece dyeing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Golf Clubs — hat sun uniforms, staff wear or resale programmes
• Laboratories and Pharma — hat sun uniforms, staff wear or resale programmes
• Wholesale and Distribution — hat sun uniforms, staff wear or resale programmes
• Retail Store Staff — hat sun uniforms, staff wear or resale programmes
• Ski and Snowboard Resorts — hat sun uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so hat sun batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

What is the minimum order quantity?

Standard programmes start at 100 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for OEKO-TEX Standard 100, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Start your hat sun programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.