Custom Hat Sun in Elastane Blend with Foil Printing

Custom Hat Sun — Elastane Blend with Foil Printing

We build hat sun programmes from a tech pack or a physical reference sample. This Elastane Blend version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, foil printing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: long lead times that miss the selling season, or suppliers who disappear once the deposit is paid. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Piping and Binding — available on Elastane Blend, quoted per position and per colour.
• Enzyme Wash — available on Elastane Blend, quoted per position and per colour.
• Custom Zip Puller — available on Elastane Blend, quoted per position and per colour.
• Reflective Printing — available on Elastane Blend, quoted per position and per colour.
• Embossing — available on Elastane Blend, quoted per position and per colour.
• Sequin Work — available on Elastane Blend, quoted per position and per colour.
• Contrast Stitching — available on Elastane Blend, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Elastane Blend-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with foil printing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Pet Care and Grooming — hat sun uniforms, staff wear or resale programmes
• Outdoor and Hiking — hat sun uniforms, staff wear or resale programmes
• Construction Sites — hat sun uniforms, staff wear or resale programmes
• Electronics Assembly — hat sun uniforms, staff wear or resale programmes
• Yoga and Pilates Studios — hat sun uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so hat sun batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What is the minimum order quantity?

Standard programmes start at 150 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for ISO 9001, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Start your hat sun programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.