Custom Hat Visor in UPF 50+ Sun Fabric with Laser Cutting

Custom Hat Visor — UPF 50+ Sun Fabric with Laser Cutting

We build hat visor programmes from a tech pack or a physical reference sample. This UPF 50+ Sun Fabric version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, laser cutting and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: no reliable way to track a order once it enters production, or minimum order quantities far above what a growing brand can absorb. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• 3D Puff Embroidery — available on UPF 50+ Sun Fabric, quoted per position and per colour.
• Care Label — available on UPF 50+ Sun Fabric, quoted per position and per colour.
• Tie-Dye Wash — available on UPF 50+ Sun Fabric, quoted per position and per colour.
• All-Over Sublimation — available on UPF 50+ Sun Fabric, quoted per position and per colour.
• Quilting — available on UPF 50+ Sun Fabric, quoted per position and per colour.
• Custom Zip Puller — available on UPF 50+ Sun Fabric, quoted per position and per colour.
• Beading and Embroidery — available on UPF 50+ Sun Fabric, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a UPF 50+ Sun Fabric-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with laser cutting applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Military and Tactical — hat visor uniforms, staff wear or resale programmes
• Music Bands and Touring — hat visor uniforms, staff wear or resale programmes
• Government and Municipal — hat visor uniforms, staff wear or resale programmes
• Ski and Snowboard Resorts — hat visor uniforms, staff wear or resale programmes
• Security Services — hat visor uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so hat visor batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What is the minimum order quantity?

Standard programmes start at 200 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Start your hat visor programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.