Custom Hat Visor in Quick-Dry Polyester with Acid Wash

Custom Hat Visor — Quick-Dry Polyester with Acid Wash

We build hat visor programmes from a tech pack or a physical reference sample. This Quick-Dry Polyester version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, acid wash and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: no reliable way to track a order once it enters production, or packaging that arrives crushed and unsellable. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Chenille Embroidery — available on Quick-Dry Polyester, quoted per position and per colour.
• Foil Printing — available on Quick-Dry Polyester, quoted per position and per colour.
• Piece Dyeing — available on Quick-Dry Polyester, quoted per position and per colour.
• Satin Printed Label — available on Quick-Dry Polyester, quoted per position and per colour.
• Woven Label — available on Quick-Dry Polyester, quoted per position and per colour.
• Tonal Embroidery — available on Quick-Dry Polyester, quoted per position and per colour.
• Care Label — available on Quick-Dry Polyester, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Quick-Dry Polyester-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with acid wash applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Ski and Snowboard Resorts — hat visor uniforms, staff wear or resale programmes
• Healthcare and Hospitals — hat visor uniforms, staff wear or resale programmes
• E-commerce Private Label — hat visor uniforms, staff wear or resale programmes
• Outdoor and Hiking — hat visor uniforms, staff wear or resale programmes
• Laboratories and Pharma — hat visor uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so hat visor batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How long does sampling take?

A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What is the minimum order quantity?

Standard programmes start at 300 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Start your hat visor programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.