Custom Hat Visor in Selvedge Denim with Rhinestone Application

Custom Hat Visor — Selvedge Denim with Rhinestone Application

We build hat visor programmes from a tech pack or a physical reference sample. This Selvedge Denim version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, rhinestone application and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: long lead times that miss the selling season, or inconsistent sizing between production runs. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Reflective Printing — available on Selvedge Denim, quoted per position and per colour.
• Heat Transfer Printing — available on Selvedge Denim, quoted per position and per colour.
• Pleating — available on Selvedge Denim, quoted per position and per colour.
• Ultrasonic Welding — available on Selvedge Denim, quoted per position and per colour.
• Applique Embroidery — available on Selvedge Denim, quoted per position and per colour.
• Piping and Binding — available on Selvedge Denim, quoted per position and per colour.
• Puff Printing — available on Selvedge Denim, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Selvedge Denim-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with rhinestone application applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Maternity and Baby Care — hat visor uniforms, staff wear or resale programmes
• Pet Care and Grooming — hat visor uniforms, staff wear or resale programmes
• Universities — hat visor uniforms, staff wear or resale programmes
• Beauty and Cosmetics — hat visor uniforms, staff wear or resale programmes
• Theater and Performance — hat visor uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so hat visor batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

What is the minimum order quantity?

Standard programmes start at 150 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How long does sampling take?

A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for OEKO-TEX Standard 100, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Start your hat visor programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.