Custom Hat Visor in Canvas with DTG Digital Printing

Custom Hat Visor — Canvas with DTG Digital Printing

We build hat visor programmes from a tech pack or a physical reference sample. This Canvas version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, dtg digital printing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: long lead times that miss the selling season, or no reliable way to track a order once it enters production. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Beading and Embroidery — available on Canvas, quoted per position and per colour.
• Sequin Work — available on Canvas, quoted per position and per colour.
• Chain Stitch Embroidery — available on Canvas, quoted per position and per colour.
• Glow-in-the-Dark Printing — available on Canvas, quoted per position and per colour.
• Contrast Stitching — available on Canvas, quoted per position and per colour.
• Satin Printed Label — available on Canvas, quoted per position and per colour.
• Flat Embroidery — available on Canvas, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Canvas-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with dtg digital printing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Promotional Marketing — hat visor uniforms, staff wear or resale programmes
• Theater and Performance — hat visor uniforms, staff wear or resale programmes
• Airlines and Cruise Lines — hat visor uniforms, staff wear or resale programmes
• Veterinary Clinics — hat visor uniforms, staff wear or resale programmes
• Kidswear Subscription Boxes — hat visor uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so hat visor batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What is the minimum order quantity?

Standard programmes start at 100 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for OEKO-TEX Standard 100, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Start your hat visor programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.