Custom Hat Visor in Merino Wool with Garment Dyeing

Custom Hat Visor — Merino Wool with Garment Dyeing

We build hat visor programmes from a tech pack or a physical reference sample. This Merino Wool version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, garment dyeing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: inconsistent sizing between production runs, or suppliers who disappear once the deposit is paid. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• DTG Digital Printing — available on Merino Wool, quoted per position and per colour.
• Flocking — available on Merino Wool, quoted per position and per colour.
• Applique Embroidery — available on Merino Wool, quoted per position and per colour.
• Distressed Finish — available on Merino Wool, quoted per position and per colour.
• Embossing — available on Merino Wool, quoted per position and per colour.
• Yarn Dyeing — available on Merino Wool, quoted per position and per colour.
• Custom Button — available on Merino Wool, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Merino Wool-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with garment dyeing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Fashion Brands and Labels — hat visor uniforms, staff wear or resale programmes
• Hospitality and Hotels — hat visor uniforms, staff wear or resale programmes
• Security Services — hat visor uniforms, staff wear or resale programmes
• Airsoft and Paintball Clubs — hat visor uniforms, staff wear or resale programmes
• Bars and Nightclubs — hat visor uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so hat visor batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

What is the minimum order quantity?

Standard programmes start at 50 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How long does sampling take?

A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for OEKO-TEX Standard 100, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Start your hat visor programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.