Custom Hat Visor in Velour with Enzyme Wash

Custom Hat Visor — Velour with Enzyme Wash

We build hat visor programmes from a tech pack or a physical reference sample. This Velour version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, enzyme wash and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: packaging that arrives crushed and unsellable, or minimum order quantities far above what a growing brand can absorb. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Rhinestone Application — available on Velour, quoted per position and per colour.
• Custom Zip Puller — available on Velour, quoted per position and per colour.
• Stone Wash — available on Velour, quoted per position and per colour.
• Dye-Sublimation Printing — available on Velour, quoted per position and per colour.
• Woven Label — available on Velour, quoted per position and per colour.
• Chenille Embroidery — available on Velour, quoted per position and per colour.
• Garment Dyeing — available on Velour, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Velour-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with enzyme wash applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Kidswear Subscription Boxes — hat visor uniforms, staff wear or resale programmes
• Corporate Merch Programs — hat visor uniforms, staff wear or resale programmes
• Workwear and Industrial — hat visor uniforms, staff wear or resale programmes
• Surf and Swim Brands — hat visor uniforms, staff wear or resale programmes
• Aviation and Airlines — hat visor uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so hat visor batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What is the minimum order quantity?

Standard programmes start at 500 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for OEKO-TEX Standard 100, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Start your hat visor programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.