Custom Hat Visor in Interlock Knit with 3D Puff Embroidery

Custom Hat Visor — Interlock Knit with 3D Puff Embroidery

We build hat visor programmes from a tech pack or a physical reference sample. This Interlock Knit version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, 3d puff embroidery and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: no reliable way to track a order once it enters production, or inconsistent sizing between production runs. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Chain Stitch Embroidery — available on Interlock Knit, quoted per position and per colour.
• Seam Sealing — available on Interlock Knit, quoted per position and per colour.
• Smocking — available on Interlock Knit, quoted per position and per colour.
• Embossing — available on Interlock Knit, quoted per position and per colour.
• Stone Wash — available on Interlock Knit, quoted per position and per colour.
• Tonal Embroidery — available on Interlock Knit, quoted per position and per colour.
• Screen Printing — available on Interlock Knit, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Interlock Knit-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with 3d puff embroidery applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Dance and Ballet Schools — hat visor uniforms, staff wear or resale programmes
• Electronics Assembly — hat visor uniforms, staff wear or resale programmes
• Automotive Dealerships — hat visor uniforms, staff wear or resale programmes
• Wedding and Bridal — hat visor uniforms, staff wear or resale programmes
• Kids and Toddlerwear — hat visor uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so hat visor batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for GOTS, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

What is the minimum order quantity?

Standard programmes start at 500 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Start your hat visor programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.