Custom Hat Visor — Georgette with Quilting
We build hat visor programmes from a tech pack or a physical reference sample. This Georgette version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, quilting and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.
Most buyers come to us after one of these problems: unclear responsibility when a defect shows up after washing, or minimum order quantities far above what a growing brand can absorb. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.
Specification
| Product | Hat Visor |
|---|---|
| Base fabric | Georgette |
| Decoration / finish | Quilting |
| Fabric weight | 180-200 gsm |
| Size range | Custom grading |
| Colour options | 6 Pantone-matched shades |
| MOQ | 50 pieces per style per colour |
| Sampling | 12 working days, 3 days per revision |
| Bulk lead time | 18-60 days after approval |
| Compliance | ISO 9001 |
What you can customise
- Ultrasonic Welding — available on Georgette, quoted per position and per colour.
- Snow Wash — available on Georgette, quoted per position and per colour.
- Shirring — available on Georgette, quoted per position and per colour.
- Ruching — available on Georgette, quoted per position and per colour.
- Yarn Dyeing — available on Georgette, quoted per position and per colour.
- Seam Sealing — available on Georgette, quoted per position and per colour.
- Contrast Stitching — available on Georgette, quoted per position and per colour.
How we produce it
- Tech pack review and fabric confirmation
- Lab dips or print strike-off for approval
- Pattern making, grading and a Georgette-spec prototype
- Fit sample and wearer test, then a pre-production sample
- Bulk cutting with quilting applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing
Typical applications
- Pet Care and Grooming — hat visor uniforms, staff wear or resale programmes
- Theater and Performance — hat visor uniforms, staff wear or resale programmes
- Kids and Toddlerwear — hat visor uniforms, staff wear or resale programmes
- Universities — hat visor uniforms, staff wear or resale programmes
- Motorcycle and Motorsport — hat visor uniforms, staff wear or resale programmes
Quality control
Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so hat visor batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.
FAQ
How long does sampling take?
A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for ISO 9001, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
Start your hat visor programme
Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.
