Custom Hat Visor in Antibacterial Knit with Acid Wash

Custom Hat Visor — Antibacterial Knit with Acid Wash

We build hat visor programmes from a tech pack or a physical reference sample. This Antibacterial Knit version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, acid wash and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: unclear responsibility when a defect shows up after washing, or inconsistent sizing between production runs. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Custom Drawcord — available on Antibacterial Knit, quoted per position and per colour.
• Satin Printed Label — available on Antibacterial Knit, quoted per position and per colour.
• Pantone Color Matching — available on Antibacterial Knit, quoted per position and per colour.
• Custom Button — available on Antibacterial Knit, quoted per position and per colour.
• Seam Sealing — available on Antibacterial Knit, quoted per position and per colour.
• Applique Embroidery — available on Antibacterial Knit, quoted per position and per colour.
• Laser Engraving — available on Antibacterial Knit, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Antibacterial Knit-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with acid wash applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Bars and Nightclubs — hat visor uniforms, staff wear or resale programmes
• Streetwear Brands — hat visor uniforms, staff wear or resale programmes
• E-commerce Private Label — hat visor uniforms, staff wear or resale programmes
• Banking and Finance — hat visor uniforms, staff wear or resale programmes
• Maternity and Baby Care — hat visor uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so hat visor batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

What is the minimum order quantity?

Standard programmes start at 500 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How long does sampling take?

A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

Start your hat visor programme

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.