Custom Hat Visor in Selvedge Denim with Piece Dyeing

Custom Hat Visor — Selvedge Denim with Piece Dyeing

We build hat visor programmes from a tech pack or a physical reference sample. This Selvedge Denim version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, piece dyeing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: color drift between lab dips and bulk fabric, or unclear responsibility when a defect shows up after washing. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Flat Embroidery — available on Selvedge Denim, quoted per position and per colour.
• Pleating — available on Selvedge Denim, quoted per position and per colour.
• Ruching — available on Selvedge Denim, quoted per position and per colour.
• Ribbed Cuff and Hem — available on Selvedge Denim, quoted per position and per colour.
• Heat Transfer Printing — available on Selvedge Denim, quoted per position and per colour.
• 3D Puff Embroidery — available on Selvedge Denim, quoted per position and per colour.
• Enzyme Wash — available on Selvedge Denim, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Selvedge Denim-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with piece dyeing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Healthcare and Hospitals — hat visor uniforms, staff wear or resale programmes
• Spas and Salons — hat visor uniforms, staff wear or resale programmes
• Running and Marathon Events — hat visor uniforms, staff wear or resale programmes
• Retail Store Staff — hat visor uniforms, staff wear or resale programmes
• Hospitality and Hotels — hat visor uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so hat visor batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for WRAP, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Start your hat visor programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.