Custom Hat Visor in Faux Leather PU with Acid Wash

Custom Hat Visor — Faux Leather PU with Acid Wash

We build hat visor programmes from a tech pack or a physical reference sample. This Faux Leather PU version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, acid wash and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: no reliable way to track a order once it enters production, or inconsistent sizing between production runs. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Hangtag and Packaging — available on Faux Leather PU, quoted per position and per colour.
• Smocking — available on Faux Leather PU, quoted per position and per colour.
• Care Label — available on Faux Leather PU, quoted per position and per colour.
• Distressed Finish — available on Faux Leather PU, quoted per position and per colour.
• Shirring — available on Faux Leather PU, quoted per position and per colour.
• Pleating — available on Faux Leather PU, quoted per position and per colour.
• Reflective Printing — available on Faux Leather PU, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Faux Leather PU-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with acid wash applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Banking and Finance — hat visor uniforms, staff wear or resale programmes
• Gyms and Fitness Studios — hat visor uniforms, staff wear or resale programmes
• Automotive Dealerships — hat visor uniforms, staff wear or resale programmes
• Music Bands and Touring — hat visor uniforms, staff wear or resale programmes
• Beauty and Cosmetics — hat visor uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so hat visor batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

What is the minimum order quantity?

Standard programmes start at 100 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Start your hat visor programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.