Custom Other Sun Cap in Recycled Nylon with Tie-Dye Wash

Custom Other Sun Cap — Recycled Nylon with Tie-Dye Wash

We build other sun cap programmes from a tech pack or a physical reference sample. This Recycled Nylon version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, tie-dye wash and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: unclear responsibility when a defect shows up after washing, or no reliable way to track a order once it enters production. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Chain Stitch Embroidery — available on Recycled Nylon, quoted per position and per colour.
• Woven Label — available on Recycled Nylon, quoted per position and per colour.
• Yarn Dyeing — available on Recycled Nylon, quoted per position and per colour.
• Custom Button — available on Recycled Nylon, quoted per position and per colour.
• Custom Drawcord — available on Recycled Nylon, quoted per position and per colour.
• Dye-Sublimation Printing — available on Recycled Nylon, quoted per position and per colour.
• Distressed Finish — available on Recycled Nylon, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Recycled Nylon-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with tie-dye wash applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Railway and Transit — other sun cap uniforms, staff wear or resale programmes
• Scouts and Youth Clubs — other sun cap uniforms, staff wear or resale programmes
• Motorcycle and Motorsport — other sun cap uniforms, staff wear or resale programmes
• Construction Sites — other sun cap uniforms, staff wear or resale programmes
• Fashion Brands and Labels — other sun cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so other sun cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

What is the minimum order quantity?

Standard programmes start at 50 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for OEKO-TEX Standard 100, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Start your other sun cap programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.