Custom Other Sun Cap in Mulberry Silk with Stone Wash

Custom Other Sun Cap — Mulberry Silk with Stone Wash

We build other sun cap programmes from a tech pack or a physical reference sample. This Mulberry Silk version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, stone wash and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: minimum order quantities far above what a growing brand can absorb, or long lead times that miss the selling season. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Pantone Color Matching — available on Mulberry Silk, quoted per position and per colour.
• Laser Engraving — available on Mulberry Silk, quoted per position and per colour.
• Piece Dyeing — available on Mulberry Silk, quoted per position and per colour.
• DTF Film Printing — available on Mulberry Silk, quoted per position and per colour.
• Padding and Wadding — available on Mulberry Silk, quoted per position and per colour.
• Beading and Embroidery — available on Mulberry Silk, quoted per position and per colour.
• Rhinestone Application — available on Mulberry Silk, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Mulberry Silk-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with stone wash applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Beauty and Cosmetics — other sun cap uniforms, staff wear or resale programmes
• Workwear and Industrial — other sun cap uniforms, staff wear or resale programmes
• Spas and Salons — other sun cap uniforms, staff wear or resale programmes
• Nonprofit Organizations — other sun cap uniforms, staff wear or resale programmes
• Yoga and Pilates Studios — other sun cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so other sun cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

How long does sampling take?

A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

What is the minimum order quantity?

Standard programmes start at 50 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Start your other sun cap programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.