Custom Other Sun Cap in Modal with Custom Drawcord

Custom Other Sun Cap — Modal with Custom Drawcord

We build other sun cap programmes from a tech pack or a physical reference sample. This Modal version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, custom drawcord and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: inconsistent sizing between production runs, or long lead times that miss the selling season. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Garment Dyeing — available on Modal, quoted per position and per colour.
• Acid Wash — available on Modal, quoted per position and per colour.
• Glow-in-the-Dark Printing — available on Modal, quoted per position and per colour.
• Stone Wash — available on Modal, quoted per position and per colour.
• Pantone Color Matching — available on Modal, quoted per position and per colour.
• Sequin Work — available on Modal, quoted per position and per colour.
• Custom Button — available on Modal, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Modal-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with custom drawcord applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Wholesale and Distribution — other sun cap uniforms, staff wear or resale programmes
• Banking and Finance — other sun cap uniforms, staff wear or resale programmes
• Sports Teams and Clubs — other sun cap uniforms, staff wear or resale programmes
• Chemical and Oil & Gas — other sun cap uniforms, staff wear or resale programmes
• Fashion Brands and Labels — other sun cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so other sun cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for BSCI, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What is the minimum order quantity?

Standard programmes start at 100 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Start your other sun cap programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.