Custom Other Sun Cap in Mulberry Silk with Custom Button

Custom Other Sun Cap — Mulberry Silk with Custom Button

We build other sun cap programmes from a tech pack or a physical reference sample. This Mulberry Silk version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, custom button and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: unclear responsibility when a defect shows up after washing, or no reliable way to track a order once it enters production. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Custom Button — available on Mulberry Silk, quoted per position and per colour.
• Heat Transfer Printing — available on Mulberry Silk, quoted per position and per colour.
• Ultrasonic Welding — available on Mulberry Silk, quoted per position and per colour.
• Enzyme Wash — available on Mulberry Silk, quoted per position and per colour.
• Rhinestone Application — available on Mulberry Silk, quoted per position and per colour.
• Distressed Finish — available on Mulberry Silk, quoted per position and per colour.
• Piping and Binding — available on Mulberry Silk, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Mulberry Silk-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with custom button applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Scouts and Youth Clubs — other sun cap uniforms, staff wear or resale programmes
• Tennis Academies — other sun cap uniforms, staff wear or resale programmes
• Banking and Finance — other sun cap uniforms, staff wear or resale programmes
• Promotional Marketing — other sun cap uniforms, staff wear or resale programmes
• Agriculture and Farming — other sun cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so other sun cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How long does sampling take?

A first prototype is typically ready in 14 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What is the minimum order quantity?

Standard programmes start at 500 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Start your other sun cap programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.