Custom Aviator in Viscose with Yarn Dyeing

Custom Aviator — Viscose with Yarn Dyeing

We build aviator programmes from a tech pack or a physical reference sample. This Viscose version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, yarn dyeing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: no reliable way to track a order once it enters production, or inconsistent sizing between production runs. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Applique Embroidery — available on Viscose, quoted per position and per colour.
• Chain Stitch Embroidery — available on Viscose, quoted per position and per colour.
• Beading and Embroidery — available on Viscose, quoted per position and per colour.
• Seam Sealing — available on Viscose, quoted per position and per colour.
• Laser Engraving — available on Viscose, quoted per position and per colour.
• Padding and Wadding — available on Viscose, quoted per position and per colour.
• Glow-in-the-Dark Printing — available on Viscose, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Viscose-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with yarn dyeing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Surf and Swim Brands — aviator uniforms, staff wear or resale programmes
• Wholesale and Distribution — aviator uniforms, staff wear or resale programmes
• Motorcycle and Motorsport — aviator uniforms, staff wear or resale programmes
• Gyms and Fitness Studios — aviator uniforms, staff wear or resale programmes
• Photography Studios — aviator uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so aviator batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

What is the minimum order quantity?

Standard programmes start at 50 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for WRAP, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How long does sampling take?

A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

Start your aviator programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.