Custom Aviator in Mohair with DTF Film Printing

Custom Aviator — Mohair with DTF Film Printing

We build aviator programmes from a tech pack or a physical reference sample. This Mohair version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, dtf film printing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: unclear responsibility when a defect shows up after washing, or long lead times that miss the selling season. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Flocking — available on Mohair, quoted per position and per colour.
• Padding and Wadding — available on Mohair, quoted per position and per colour.
• Applique Embroidery — available on Mohair, quoted per position and per colour.
• Enzyme Wash — available on Mohair, quoted per position and per colour.
• Chain Stitch Embroidery — available on Mohair, quoted per position and per colour.
• Foil Printing — available on Mohair, quoted per position and per colour.
• Shirring — available on Mohair, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Mohair-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with dtf film printing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Nonprofit Organizations — aviator uniforms, staff wear or resale programmes
• Electronics Assembly — aviator uniforms, staff wear or resale programmes
• Beauty and Cosmetics — aviator uniforms, staff wear or resale programmes
• Spas and Salons — aviator uniforms, staff wear or resale programmes
• Scouts and Youth Clubs — aviator uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so aviator batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

What is the minimum order quantity?

Standard programmes start at 100 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Start your aviator programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.