Custom Garment Tag in Tencel Cotton Blend with Pleating for Private Labels

Custom Garment Tag — Tencel Cotton Blend with Pleating

We build garment tag programmes from a tech pack or a physical reference sample. This Tencel Cotton Blend version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, pleating and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: no reliable way to track a order once it enters production, or no reliable way to track a order once it enters production. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Flat Embroidery — available on Tencel Cotton Blend, quoted per position and per colour.
• Laser Engraving — available on Tencel Cotton Blend, quoted per position and per colour.
• Bonding Construction — available on Tencel Cotton Blend, quoted per position and per colour.
• 3D Puff Embroidery — available on Tencel Cotton Blend, quoted per position and per colour.
• All-Over Sublimation — available on Tencel Cotton Blend, quoted per position and per colour.
• Foil Printing — available on Tencel Cotton Blend, quoted per position and per colour.
• Yarn Dyeing — available on Tencel Cotton Blend, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Tencel Cotton Blend-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with pleating applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Cleaning and Janitorial — garment tag uniforms, staff wear or resale programmes
• Gyms and Fitness Studios — garment tag uniforms, staff wear or resale programmes
• Motorcycle and Motorsport — garment tag uniforms, staff wear or resale programmes
• Healthcare and Hospitals — garment tag uniforms, staff wear or resale programmes
• Military and Tactical — garment tag uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so garment tag batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How long does sampling take?

A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

What is the minimum order quantity?

Standard programmes start at 300 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Start your garment tag programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.