Custom Ribbon in Tencel Lyocell with Applique Embroidery for Wholesale Distributors

Custom Ribbon — Tencel Lyocell with Applique Embroidery

We build ribbon programmes from a tech pack or a physical reference sample. This Tencel Lyocell version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, applique embroidery and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: color drift between lab dips and bulk fabric, or inconsistent sizing between production runs. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Screen Printing — available on Tencel Lyocell, quoted per position and per colour.
• Quilting — available on Tencel Lyocell, quoted per position and per colour.
• Heat Transfer Printing — available on Tencel Lyocell, quoted per position and per colour.
• DTF Film Printing — available on Tencel Lyocell, quoted per position and per colour.
• Flat Embroidery — available on Tencel Lyocell, quoted per position and per colour.
• Garment Dyeing — available on Tencel Lyocell, quoted per position and per colour.
• Smocking — available on Tencel Lyocell, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Tencel Lyocell-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with applique embroidery applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Maternity and Baby Care — ribbon uniforms, staff wear or resale programmes
• Warehousing and Logistics — ribbon uniforms, staff wear or resale programmes
• Workwear and Industrial — ribbon uniforms, staff wear or resale programmes
• Corporate Merch Programs — ribbon uniforms, staff wear or resale programmes
• E-commerce Private Label — ribbon uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so ribbon batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How long does sampling take?

A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

What is the minimum order quantity?

Standard programmes start at 50 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Start your ribbon programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.