Custom Ribbon — Tencel Lyocell with Debossing
We build ribbon programmes from a tech pack or a physical reference sample. This Tencel Lyocell version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, debossing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.
Most buyers come to us after one of these problems: minimum order quantities far above what a growing brand can absorb, or minimum order quantities far above what a growing brand can absorb. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.
Specification
| Product | Ribbon |
|---|---|
| Base fabric | Tencel Lyocell |
| Decoration / finish | Debossing |
| Fabric weight | 340-400 gsm |
| Size range | 2-12Y kids |
| Colour options | 6 Pantone-matched shades |
| MOQ | 100 pieces per style per colour |
| Sampling | 10 working days, 3 days per revision |
| Bulk lead time | 25-60 days after approval |
| Compliance | BSCI |
What you can customise
- Care Label — available on Tencel Lyocell, quoted per position and per colour.
- Garment Dyeing — available on Tencel Lyocell, quoted per position and per colour.
- Ultrasonic Welding — available on Tencel Lyocell, quoted per position and per colour.
- Debossing — available on Tencel Lyocell, quoted per position and per colour.
- Yarn Dyeing — available on Tencel Lyocell, quoted per position and per colour.
- Custom Drawcord — available on Tencel Lyocell, quoted per position and per colour.
- Flocking — available on Tencel Lyocell, quoted per position and per colour.
How we produce it
- Tech pack review and fabric confirmation
- Lab dips or print strike-off for approval
- Pattern making, grading and a Tencel Lyocell-spec prototype
- Fit sample and wearer test, then a pre-production sample
- Bulk cutting with debossing applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing
Typical applications
- Automotive Dealerships — ribbon uniforms, staff wear or resale programmes
- E-commerce Private Label — ribbon uniforms, staff wear or resale programmes
- Railway and Transit — ribbon uniforms, staff wear or resale programmes
- Universities — ribbon uniforms, staff wear or resale programmes
- Theater and Performance — ribbon uniforms, staff wear or resale programmes
Quality control
Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so ribbon batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.
FAQ
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
How long does sampling take?
A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.
Start your ribbon programme
Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.
