Custom Full Body Mannequin in Velour with Laser Cutting for Outdoor & Workwear Programs

Custom Full Body Mannequin — Velour with Laser Cutting

We build full body mannequin programmes from a tech pack or a physical reference sample. This Velour version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, laser cutting and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: no reliable way to track a order once it enters production, or unclear responsibility when a defect shows up after washing. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Enzyme Wash — available on Velour, quoted per position and per colour.
• Screen Printing — available on Velour, quoted per position and per colour.
• DTF Film Printing — available on Velour, quoted per position and per colour.
• Pantone Color Matching — available on Velour, quoted per position and per colour.
• Debossing — available on Velour, quoted per position and per colour.
• Chain Stitch Embroidery — available on Velour, quoted per position and per colour.
• Rhinestone Application — available on Velour, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Velour-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with laser cutting applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Corporate Offices — full body mannequin uniforms, staff wear or resale programmes
• Bars and Nightclubs — full body mannequin uniforms, staff wear or resale programmes
• Beauty and Cosmetics — full body mannequin uniforms, staff wear or resale programmes
• Cycling and Triathlon — full body mannequin uniforms, staff wear or resale programmes
• Food Processing — full body mannequin uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so full body mannequin batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for OEKO-TEX Standard 100, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Start your full body mannequin programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.