Custom Full Body Mannequin in Rayon with Stone Wash for Sportswear Brands

Custom Full Body Mannequin — Rayon with Stone Wash

We build full body mannequin programmes from a tech pack or a physical reference sample. This Rayon version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, stone wash and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: long lead times that miss the selling season, or color drift between lab dips and bulk fabric. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Yarn Dyeing — available on Rayon, quoted per position and per colour.
• Tie-Dye Wash — available on Rayon, quoted per position and per colour.
• Contrast Stitching — available on Rayon, quoted per position and per colour.
• Beading and Embroidery — available on Rayon, quoted per position and per colour.
• Glow-in-the-Dark Printing — available on Rayon, quoted per position and per colour.
• All-Over Sublimation — available on Rayon, quoted per position and per colour.
• Sequin Work — available on Rayon, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Rayon-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with stone wash applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Chemical and Oil & Gas — full body mannequin uniforms, staff wear or resale programmes
• Real Estate Agencies — full body mannequin uniforms, staff wear or resale programmes
• Dental and Veterinary Clinics — full body mannequin uniforms, staff wear or resale programmes
• Laboratories and Pharma — full body mannequin uniforms, staff wear or resale programmes
• Maternity and Baby Care — full body mannequin uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so full body mannequin batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for WRAP, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

How long does sampling take?

A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

Start your full body mannequin programme

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.