Custom Full Body Mannequin — Satin with Custom Zip Puller
We build full body mannequin programmes from a tech pack or a physical reference sample. This Satin version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, custom zip puller and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.
Most buyers come to us after one of these problems: long lead times that miss the selling season, or inconsistent sizing between production runs. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification
| Product | Full Body Mannequin |
|---|---|
| Base fabric | Satin |
| Decoration / finish | Custom Zip Puller |
| Fabric weight | 140-160 gsm |
| Size range | S-4XL |
| Colour options | 12 Pantone-matched shades |
| MOQ | 300 pieces per style per colour |
| Sampling | 12 working days, 5 days per revision |
| Bulk lead time | 30-45 days after approval |
| Compliance | BSCI |
What you can customise
- Quilting — available on Satin, quoted per position and per colour.
- Acid Wash — available on Satin, quoted per position and per colour.
- Snow Wash — available on Satin, quoted per position and per colour.
- Contrast Stitching — available on Satin, quoted per position and per colour.
- Glow-in-the-Dark Printing — available on Satin, quoted per position and per colour.
- Yarn Dyeing — available on Satin, quoted per position and per colour.
- Puff Printing — available on Satin, quoted per position and per colour.

How we produce it
- Tech pack review and fabric confirmation
- Lab dips or print strike-off for approval
- Pattern making, grading and a Satin-spec prototype
- Fit sample and wearer test, then a pre-production sample
- Bulk cutting with custom zip puller applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing
Typical applications
- Kids and Toddlerwear — full body mannequin uniforms, staff wear or resale programmes
- Chemical and Oil & Gas — full body mannequin uniforms, staff wear or resale programmes
- Electronics Assembly — full body mannequin uniforms, staff wear or resale programmes
- Fashion Brands and Labels — full body mannequin uniforms, staff wear or resale programmes
- Kidswear Subscription Boxes — full body mannequin uniforms, staff wear or resale programmes

Quality control
Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so full body mannequin batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.
FAQ
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
How long does sampling take?
A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.
Start your full body mannequin programme
Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.







