Custom Full Body Mannequin in Silk Charmeuse with Chain Stitch Embroidery for Sportswear Brands

Custom Full Body Mannequin — Silk Charmeuse with Chain Stitch Embroidery

We build full body mannequin programmes from a tech pack or a physical reference sample. This Silk Charmeuse version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, chain stitch embroidery and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: minimum order quantities far above what a growing brand can absorb, or packaging that arrives crushed and unsellable. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Flat Embroidery — available on Silk Charmeuse, quoted per position and per colour.
• Piece Dyeing — available on Silk Charmeuse, quoted per position and per colour.
• Ultrasonic Welding — available on Silk Charmeuse, quoted per position and per colour.
• Custom Button — available on Silk Charmeuse, quoted per position and per colour.
• Satin Printed Label — available on Silk Charmeuse, quoted per position and per colour.
• Debossing — available on Silk Charmeuse, quoted per position and per colour.
• Enzyme Wash — available on Silk Charmeuse, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Silk Charmeuse-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with chain stitch embroidery applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Esports and Gaming — full body mannequin uniforms, staff wear or resale programmes
• Spas and Salons — full body mannequin uniforms, staff wear or resale programmes
• Dance and Ballet Schools — full body mannequin uniforms, staff wear or resale programmes
• Schools and School Districts — full body mannequin uniforms, staff wear or resale programmes
• Kids and Toddlerwear — full body mannequin uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so full body mannequin batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for BSCI, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How long does sampling take?

A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

Start your full body mannequin programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.