Custom Part Body Mannequin in Power Mesh with Tonal Embroidery for Boutique Brands

Custom Part Body Mannequin — Power Mesh with Tonal Embroidery

We build part body mannequin programmes from a tech pack or a physical reference sample. This Power Mesh version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, tonal embroidery and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: long lead times that miss the selling season, or color drift between lab dips and bulk fabric. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Quilting — available on Power Mesh, quoted per position and per colour.
• Debossing — available on Power Mesh, quoted per position and per colour.
• Glow-in-the-Dark Printing — available on Power Mesh, quoted per position and per colour.
• 3D Puff Embroidery — available on Power Mesh, quoted per position and per colour.
• Sequin Work — available on Power Mesh, quoted per position and per colour.
• Placement Printing — available on Power Mesh, quoted per position and per colour.
• Tie-Dye Wash — available on Power Mesh, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Power Mesh-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with tonal embroidery applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Beauty and Cosmetics — part body mannequin uniforms, staff wear or resale programmes
• Dance and Ballet Schools — part body mannequin uniforms, staff wear or resale programmes
• Restaurants and Cafes — part body mannequin uniforms, staff wear or resale programmes
• Airsoft and Paintball Clubs — part body mannequin uniforms, staff wear or resale programmes
• Military and Tactical — part body mannequin uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so part body mannequin batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for BSCI, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What is the minimum order quantity?

Standard programmes start at 300 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Start your part body mannequin programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.