Custom Part Body Mannequin in Organic Cotton with Piping and Binding for Sportswear Brands

Custom Part Body Mannequin — Organic Cotton with Piping and Binding

We build part body mannequin programmes from a tech pack or a physical reference sample. This Organic Cotton version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, piping and binding and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: unclear responsibility when a defect shows up after washing, or suppliers who disappear once the deposit is paid. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Laser Engraving — available on Organic Cotton, quoted per position and per colour.
• Ribbed Cuff and Hem — available on Organic Cotton, quoted per position and per colour.
• Garment Dyeing — available on Organic Cotton, quoted per position and per colour.
• Pleating — available on Organic Cotton, quoted per position and per colour.
• Shirring — available on Organic Cotton, quoted per position and per colour.
• Hangtag and Packaging — available on Organic Cotton, quoted per position and per colour.
• 3D Puff Embroidery — available on Organic Cotton, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Organic Cotton-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with piping and binding applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Kidswear Subscription Boxes — part body mannequin uniforms, staff wear or resale programmes
• Corporate Offices — part body mannequin uniforms, staff wear or resale programmes
• Schools and School Districts — part body mannequin uniforms, staff wear or resale programmes
• Nonprofit Organizations — part body mannequin uniforms, staff wear or resale programmes
• Film and TV Production — part body mannequin uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so part body mannequin batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What is the minimum order quantity?

Standard programmes start at 300 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How long does sampling take?

A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Start your part body mannequin programme

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.