Custom Other Mannequins in Pima Cotton with All-Over Sublimation for Sportswear Brands

Custom Other Mannequins — Pima Cotton with All-Over Sublimation

We build other mannequins programmes from a tech pack or a physical reference sample. This Pima Cotton version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, all-over sublimation and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: inconsistent sizing between production runs, or packaging that arrives crushed and unsellable. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Sequin Work — available on Pima Cotton, quoted per position and per colour.
• Piping and Binding — available on Pima Cotton, quoted per position and per colour.
• Puff Printing — available on Pima Cotton, quoted per position and per colour.
• Quilting — available on Pima Cotton, quoted per position and per colour.
• Chenille Embroidery — available on Pima Cotton, quoted per position and per colour.
• Contrast Stitching — available on Pima Cotton, quoted per position and per colour.
• Garment Dyeing — available on Pima Cotton, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Pima Cotton-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with all-over sublimation applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Construction Sites — other mannequins uniforms, staff wear or resale programmes
• Real Estate Agencies — other mannequins uniforms, staff wear or resale programmes
• Aviation and Airlines — other mannequins uniforms, staff wear or resale programmes
• Cycling and Triathlon — other mannequins uniforms, staff wear or resale programmes
• Scouts and Youth Clubs — other mannequins uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so other mannequins batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for GOTS, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

How long does sampling take?

A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

Start your other mannequins programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.