Custom Other Mannequins in Modal with Tonal Embroidery for Retail Chains

Custom Other Mannequins — Modal with Tonal Embroidery

We build other mannequins programmes from a tech pack or a physical reference sample. This Modal version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, tonal embroidery and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: inconsistent sizing between production runs, or unclear responsibility when a defect shows up after washing. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Bonding Construction — available on Modal, quoted per position and per colour.
• Ultrasonic Welding — available on Modal, quoted per position and per colour.
• Foil Printing — available on Modal, quoted per position and per colour.
• Garment Dyeing — available on Modal, quoted per position and per colour.
• Ribbed Cuff and Hem — available on Modal, quoted per position and per colour.
• Custom Button — available on Modal, quoted per position and per colour.
• Snow Wash — available on Modal, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Modal-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with tonal embroidery applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Cycling and Triathlon — other mannequins uniforms, staff wear or resale programmes
• Theater and Performance — other mannequins uniforms, staff wear or resale programmes
• Cleaning and Janitorial — other mannequins uniforms, staff wear or resale programmes
• Music Bands and Touring — other mannequins uniforms, staff wear or resale programmes
• Healthcare and Hospitals — other mannequins uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so other mannequins batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What is the minimum order quantity?

Standard programmes start at 500 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for ISO 9001, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Start your other mannequins programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.