Custom Other Mannequins in Brushed Fleece with Ruching for Private Labels

Custom Other Mannequins — Brushed Fleece with Ruching

We build other mannequins programmes from a tech pack or a physical reference sample. This Brushed Fleece version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, ruching and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: minimum order quantities far above what a growing brand can absorb, or inconsistent sizing between production runs. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Tonal Embroidery — available on Brushed Fleece, quoted per position and per colour.
• Smocking — available on Brushed Fleece, quoted per position and per colour.
• Tie-Dye Wash — available on Brushed Fleece, quoted per position and per colour.
• Ribbed Cuff and Hem — available on Brushed Fleece, quoted per position and per colour.
• Stone Wash — available on Brushed Fleece, quoted per position and per colour.
• Acid Wash — available on Brushed Fleece, quoted per position and per colour.
• Flat Embroidery — available on Brushed Fleece, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Brushed Fleece-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with ruching applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Cleaning and Janitorial — other mannequins uniforms, staff wear or resale programmes
• Dance and Ballet Schools — other mannequins uniforms, staff wear or resale programmes
• Mining Operations — other mannequins uniforms, staff wear or resale programmes
• Corporate Merch Programs — other mannequins uniforms, staff wear or resale programmes
• Hospitality and Hotels — other mannequins uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so other mannequins batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for OEKO-TEX Standard 100, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

How long does sampling take?

A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

Start your other mannequins programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.