Custom Ear Muffs & Eye Masks in Taffeta with Reflective Printing for Private Labels

Custom Ear Muffs & Eye Masks — Taffeta with Reflective Printing

We build ear muffs & eye masks programmes from a tech pack or a physical reference sample. This Taffeta version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, reflective printing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: suppliers who disappear once the deposit is paid, or suppliers who disappear once the deposit is paid. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Reflective Printing — available on Taffeta, quoted per position and per colour.
• Screen Printing — available on Taffeta, quoted per position and per colour.
• Yarn Dyeing — available on Taffeta, quoted per position and per colour.
• Sequin Work — available on Taffeta, quoted per position and per colour.
• DTG Digital Printing — available on Taffeta, quoted per position and per colour.
• Chain Stitch Embroidery — available on Taffeta, quoted per position and per colour.
• Laser Cutting — available on Taffeta, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Taffeta-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with reflective printing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Music Bands and Touring — ear muffs & eye masks uniforms, staff wear or resale programmes
• Railway and Transit — ear muffs & eye masks uniforms, staff wear or resale programmes
• Real Estate Agencies — ear muffs & eye masks uniforms, staff wear or resale programmes
• Restaurants and Cafes — ear muffs & eye masks uniforms, staff wear or resale programmes
• Corporate Merch Programs — ear muffs & eye masks uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so ear muffs & eye masks batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What is the minimum order quantity?

Standard programmes start at 100 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for BSCI, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Start your ear muffs & eye masks programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.