Custom Ear Muffs & Eye Masks in Georgette with Shirring for Retail Chains

Custom Ear Muffs & Eye Masks — Georgette with Shirring

We build ear muffs & eye masks programmes from a tech pack or a physical reference sample. This Georgette version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, shirring and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: color drift between lab dips and bulk fabric, or suppliers who disappear once the deposit is paid. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Bonding Construction — available on Georgette, quoted per position and per colour.
• Stone Wash — available on Georgette, quoted per position and per colour.
• 3D Puff Embroidery — available on Georgette, quoted per position and per colour.
• Flat Embroidery — available on Georgette, quoted per position and per colour.
• Shirring — available on Georgette, quoted per position and per colour.
• Custom Zip Puller — available on Georgette, quoted per position and per colour.
• Piping and Binding — available on Georgette, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Georgette-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with shirring applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Spas and Salons — ear muffs & eye masks uniforms, staff wear or resale programmes
• Dance and Ballet Schools — ear muffs & eye masks uniforms, staff wear or resale programmes
• Trade Shows and Exhibitions — ear muffs & eye masks uniforms, staff wear or resale programmes
• Tennis Academies — ear muffs & eye masks uniforms, staff wear or resale programmes
• Gyms and Fitness Studios — ear muffs & eye masks uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so ear muffs & eye masks batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What is the minimum order quantity?

Standard programmes start at 150 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

How long does sampling take?

A first prototype is typically ready in 14 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

Start your ear muffs & eye masks programme

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.