Custom Ear Muffs & Eye Masks in Tencel Lyocell with Glow-in-the-Dark Printing for Outdoor & Workwear Programs

Custom Ear Muffs & Eye Masks — Tencel Lyocell with Glow-in-the-Dark Printing

We build ear muffs & eye masks programmes from a tech pack or a physical reference sample. This Tencel Lyocell version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, glow-in-the-dark printing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: color drift between lab dips and bulk fabric, or suppliers who disappear once the deposit is paid. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Care Label — available on Tencel Lyocell, quoted per position and per colour.
• Beading and Embroidery — available on Tencel Lyocell, quoted per position and per colour.
• Enzyme Wash — available on Tencel Lyocell, quoted per position and per colour.
• Contrast Stitching — available on Tencel Lyocell, quoted per position and per colour.
• Glow-in-the-Dark Printing — available on Tencel Lyocell, quoted per position and per colour.
• Garment Dyeing — available on Tencel Lyocell, quoted per position and per colour.
• Seam Sealing — available on Tencel Lyocell, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Tencel Lyocell-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with glow-in-the-dark printing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Outdoor and Hiking — ear muffs & eye masks uniforms, staff wear or resale programmes
• Dental and Veterinary Clinics — ear muffs & eye masks uniforms, staff wear or resale programmes
• Dance and Ballet Schools — ear muffs & eye masks uniforms, staff wear or resale programmes
• Mining Operations — ear muffs & eye masks uniforms, staff wear or resale programmes
• Spas and Salons — ear muffs & eye masks uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so ear muffs & eye masks batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What is the minimum order quantity?

Standard programmes start at 150 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How long does sampling take?

A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Start your ear muffs & eye masks programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.