Custom Ear Muffs & Eye Masks in Rib Knit with Ribbed Cuff and Hem for Outdoor & Workwear Programs

Custom Ear Muffs & Eye Masks — Rib Knit with Ribbed Cuff and Hem

We build ear muffs & eye masks programmes from a tech pack or a physical reference sample. This Rib Knit version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, ribbed cuff and hem and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: minimum order quantities far above what a growing brand can absorb, or unclear responsibility when a defect shows up after washing. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Custom Zip Puller — available on Rib Knit, quoted per position and per colour.
• Hangtag and Packaging — available on Rib Knit, quoted per position and per colour.
• Custom Button — available on Rib Knit, quoted per position and per colour.
• Padding and Wadding — available on Rib Knit, quoted per position and per colour.
• Puff Printing — available on Rib Knit, quoted per position and per colour.
• Placement Printing — available on Rib Knit, quoted per position and per colour.
• 3D Puff Embroidery — available on Rib Knit, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Rib Knit-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with ribbed cuff and hem applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Spas and Salons — ear muffs & eye masks uniforms, staff wear or resale programmes
• Warehousing and Logistics — ear muffs & eye masks uniforms, staff wear or resale programmes
• Gyms and Fitness Studios — ear muffs & eye masks uniforms, staff wear or resale programmes
• Yoga and Pilates Studios — ear muffs & eye masks uniforms, staff wear or resale programmes
• Pet Care and Grooming — ear muffs & eye masks uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so ear muffs & eye masks batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

How long does sampling take?

A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

Start your ear muffs & eye masks programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.