Custom Ear Muffs & Eye Masks in Recycled Nylon with Reflective Printing for Boutique Brands

Custom Ear Muffs & Eye Masks — Recycled Nylon with Reflective Printing

We build ear muffs & eye masks programmes from a tech pack or a physical reference sample. This Recycled Nylon version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, reflective printing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: packaging that arrives crushed and unsellable, or no reliable way to track a order once it enters production. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Heat Transfer Printing — available on Recycled Nylon, quoted per position and per colour.
• Ultrasonic Welding — available on Recycled Nylon, quoted per position and per colour.
• Placement Printing — available on Recycled Nylon, quoted per position and per colour.
• Bonding Construction — available on Recycled Nylon, quoted per position and per colour.
• Hangtag and Packaging — available on Recycled Nylon, quoted per position and per colour.
• Flocking — available on Recycled Nylon, quoted per position and per colour.
• Piping and Binding — available on Recycled Nylon, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Recycled Nylon-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with reflective printing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Bars and Nightclubs — ear muffs & eye masks uniforms, staff wear or resale programmes
• Spas and Salons — ear muffs & eye masks uniforms, staff wear or resale programmes
• Pet Care and Grooming — ear muffs & eye masks uniforms, staff wear or resale programmes
• Maternity and Baby Care — ear muffs & eye masks uniforms, staff wear or resale programmes
• Fashion Brands and Labels — ear muffs & eye masks uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so ear muffs & eye masks batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How long does sampling take?

A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for GOTS, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Start your ear muffs & eye masks programme

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.