Custom Ear Muffs & Eye Masks in Recycled Nylon with Garment Dyeing for Sportswear Brands

Custom Ear Muffs & Eye Masks — Recycled Nylon with Garment Dyeing

We build ear muffs & eye masks programmes from a tech pack or a physical reference sample. This Recycled Nylon version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, garment dyeing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: inconsistent sizing between production runs, or inconsistent sizing between production runs. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Laser Engraving — available on Recycled Nylon, quoted per position and per colour.
• Smocking — available on Recycled Nylon, quoted per position and per colour.
• Seam Sealing — available on Recycled Nylon, quoted per position and per colour.
• Satin Printed Label — available on Recycled Nylon, quoted per position and per colour.
• Care Label — available on Recycled Nylon, quoted per position and per colour.
• Laser Cutting — available on Recycled Nylon, quoted per position and per colour.
• Ruching — available on Recycled Nylon, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Recycled Nylon-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with garment dyeing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Retail Store Staff — ear muffs & eye masks uniforms, staff wear or resale programmes
• Hospitality and Hotels — ear muffs & eye masks uniforms, staff wear or resale programmes
• Workwear and Industrial — ear muffs & eye masks uniforms, staff wear or resale programmes
• Outdoor and Hiking — ear muffs & eye masks uniforms, staff wear or resale programmes
• Food Processing — ear muffs & eye masks uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so ear muffs & eye masks batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for OEKO-TEX Standard 100, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

What is the minimum order quantity?

Standard programmes start at 50 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Start your ear muffs & eye masks programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.