Custom Ear Muffs & Eye Masks in Jersey Knit with 3D Puff Embroidery for Promotional Campaigns

Custom Ear Muffs & Eye Masks — Jersey Knit with 3D Puff Embroidery

We build ear muffs & eye masks programmes from a tech pack or a physical reference sample. This Jersey Knit version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, 3d puff embroidery and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: color drift between lab dips and bulk fabric, or packaging that arrives crushed and unsellable. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Pantone Color Matching — available on Jersey Knit, quoted per position and per colour.
• 3D Puff Embroidery — available on Jersey Knit, quoted per position and per colour.
• Yarn Dyeing — available on Jersey Knit, quoted per position and per colour.
• Reflective Printing — available on Jersey Knit, quoted per position and per colour.
• Shirring — available on Jersey Knit, quoted per position and per colour.
• Heat Transfer Printing — available on Jersey Knit, quoted per position and per colour.
• Tonal Embroidery — available on Jersey Knit, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Jersey Knit-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with 3d puff embroidery applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Aviation and Airlines — ear muffs & eye masks uniforms, staff wear or resale programmes
• Theater and Performance — ear muffs & eye masks uniforms, staff wear or resale programmes
• Banking and Finance — ear muffs & eye masks uniforms, staff wear or resale programmes
• Universities — ear muffs & eye masks uniforms, staff wear or resale programmes
• Corporate Merch Programs — ear muffs & eye masks uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so ear muffs & eye masks batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What is the minimum order quantity?

Standard programmes start at 200 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Start your ear muffs & eye masks programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.