Custom Ear Muffs & Eye Masks in Seersucker with Ribbed Cuff and Hem for Retail Chains

Custom Ear Muffs & Eye Masks — Seersucker with Ribbed Cuff and Hem

We build ear muffs & eye masks programmes from a tech pack or a physical reference sample. This Seersucker version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, ribbed cuff and hem and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: no reliable way to track a order once it enters production, or no reliable way to track a order once it enters production. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Placement Printing — available on Seersucker, quoted per position and per colour.
• Chain Stitch Embroidery — available on Seersucker, quoted per position and per colour.
• 3D Puff Embroidery — available on Seersucker, quoted per position and per colour.
• Contrast Stitching — available on Seersucker, quoted per position and per colour.
• Snow Wash — available on Seersucker, quoted per position and per colour.
• Custom Drawcord — available on Seersucker, quoted per position and per colour.
• Beading and Embroidery — available on Seersucker, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Seersucker-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with ribbed cuff and hem applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Universities — ear muffs & eye masks uniforms, staff wear or resale programmes
• Hospitality and Hotels — ear muffs & eye masks uniforms, staff wear or resale programmes
• Theater and Performance — ear muffs & eye masks uniforms, staff wear or resale programmes
• Manufacturing Plants — ear muffs & eye masks uniforms, staff wear or resale programmes
• Airsoft and Paintball Clubs — ear muffs & eye masks uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so ear muffs & eye masks batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

What is the minimum order quantity?

Standard programmes start at 500 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Start your ear muffs & eye masks programme

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.