Custom Ear Muffs & Eye Masks in Combed Cotton with Glow-in-the-Dark Printing for Sportswear Brands

Custom Ear Muffs & Eye Masks — Combed Cotton with Glow-in-the-Dark Printing

We build ear muffs & eye masks programmes from a tech pack or a physical reference sample. This Combed Cotton version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, glow-in-the-dark printing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: no reliable way to track a order once it enters production, or no reliable way to track a order once it enters production. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Rhinestone Application — available on Combed Cotton, quoted per position and per colour.
• All-Over Sublimation — available on Combed Cotton, quoted per position and per colour.
• Padding and Wadding — available on Combed Cotton, quoted per position and per colour.
• Placement Printing — available on Combed Cotton, quoted per position and per colour.
• Glow-in-the-Dark Printing — available on Combed Cotton, quoted per position and per colour.
• Yarn Dyeing — available on Combed Cotton, quoted per position and per colour.
• Puff Printing — available on Combed Cotton, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Combed Cotton-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with glow-in-the-dark printing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Real Estate Agencies — ear muffs & eye masks uniforms, staff wear or resale programmes
• Event Management — ear muffs & eye masks uniforms, staff wear or resale programmes
• Cycling and Triathlon — ear muffs & eye masks uniforms, staff wear or resale programmes
• Kids and Toddlerwear — ear muffs & eye masks uniforms, staff wear or resale programmes
• Hospitality and Hotels — ear muffs & eye masks uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so ear muffs & eye masks batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How long does sampling take?

A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

What is the minimum order quantity?

Standard programmes start at 200 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Start your ear muffs & eye masks programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.