Custom Ear Muffs & Eye Masks in Faux Leather PU with Heat Transfer Printing for Sportswear Brands

Custom Ear Muffs & Eye Masks — Faux Leather PU with Heat Transfer Printing

We build ear muffs & eye masks programmes from a tech pack or a physical reference sample. This Faux Leather PU version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, heat transfer printing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: unclear responsibility when a defect shows up after washing, or unclear responsibility when a defect shows up after washing. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Reflective Printing — available on Faux Leather PU, quoted per position and per colour.
• Debossing — available on Faux Leather PU, quoted per position and per colour.
• Rhinestone Application — available on Faux Leather PU, quoted per position and per colour.
• Yarn Dyeing — available on Faux Leather PU, quoted per position and per colour.
• Pantone Color Matching — available on Faux Leather PU, quoted per position and per colour.
• DTG Digital Printing — available on Faux Leather PU, quoted per position and per colour.
• Seam Sealing — available on Faux Leather PU, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Faux Leather PU-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with heat transfer printing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Kidswear Subscription Boxes — ear muffs & eye masks uniforms, staff wear or resale programmes
• Corporate Offices — ear muffs & eye masks uniforms, staff wear or resale programmes
• Esports and Gaming — ear muffs & eye masks uniforms, staff wear or resale programmes
• Police and Fire Departments — ear muffs & eye masks uniforms, staff wear or resale programmes
• Dance and Ballet Schools — ear muffs & eye masks uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so ear muffs & eye masks batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for ISO 9001, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Start your ear muffs & eye masks programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.