Custom Ear Muffs & Eye Masks in Jersey Knit with Laser Cutting for Promotional Campaigns

Custom Ear Muffs & Eye Masks — Jersey Knit with Laser Cutting

We build ear muffs & eye masks programmes from a tech pack or a physical reference sample. This Jersey Knit version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, laser cutting and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: long lead times that miss the selling season, or unclear responsibility when a defect shows up after washing. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Debossing — available on Jersey Knit, quoted per position and per colour.
• 3D Puff Embroidery — available on Jersey Knit, quoted per position and per colour.
• Care Label — available on Jersey Knit, quoted per position and per colour.
• Seam Sealing — available on Jersey Knit, quoted per position and per colour.
• Bonding Construction — available on Jersey Knit, quoted per position and per colour.
• Ultrasonic Welding — available on Jersey Knit, quoted per position and per colour.
• Laser Cutting — available on Jersey Knit, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Jersey Knit-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with laser cutting applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Restaurants and Cafes — ear muffs & eye masks uniforms, staff wear or resale programmes
• Promotional Marketing — ear muffs & eye masks uniforms, staff wear or resale programmes
• E-commerce Private Label — ear muffs & eye masks uniforms, staff wear or resale programmes
• Ski and Snowboard Resorts — ear muffs & eye masks uniforms, staff wear or resale programmes
• Bars and Nightclubs — ear muffs & eye masks uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so ear muffs & eye masks batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How long does sampling take?

A first prototype is typically ready in 14 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for OEKO-TEX Standard 100, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Start your ear muffs & eye masks programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.