Custom Ear Muffs & Eye Masks in Neoprene with Laser Cutting for Boutique Brands

Custom Ear Muffs & Eye Masks — Neoprene with Laser Cutting

We build ear muffs & eye masks programmes from a tech pack or a physical reference sample. This Neoprene version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, laser cutting and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: no reliable way to track a order once it enters production, or minimum order quantities far above what a growing brand can absorb. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Quilting — available on Neoprene, quoted per position and per colour.
• Stone Wash — available on Neoprene, quoted per position and per colour.
• Pantone Color Matching — available on Neoprene, quoted per position and per colour.
• Woven Label — available on Neoprene, quoted per position and per colour.
• Custom Zip Puller — available on Neoprene, quoted per position and per colour.
• Piping and Binding — available on Neoprene, quoted per position and per colour.
• Smocking — available on Neoprene, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Neoprene-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with laser cutting applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Surf and Swim Brands — ear muffs & eye masks uniforms, staff wear or resale programmes
• Promotional Marketing — ear muffs & eye masks uniforms, staff wear or resale programmes
• Outdoor and Hiking — ear muffs & eye masks uniforms, staff wear or resale programmes
• Banking and Finance — ear muffs & eye masks uniforms, staff wear or resale programmes
• Wedding and Bridal — ear muffs & eye masks uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so ear muffs & eye masks batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

What is the minimum order quantity?

Standard programmes start at 150 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How long does sampling take?

A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

Start your ear muffs & eye masks programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.