Custom Ear Muffs & Eye Masks — Satin with Ruching
We build ear muffs & eye masks programmes from a tech pack or a physical reference sample. This Satin version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, ruching and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.
Most buyers come to us after one of these problems: unclear responsibility when a defect shows up after washing, or long lead times that miss the selling season. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.
Specification
| Product | Ear Muffs & Eye Masks |
|---|---|
| Base fabric | Satin |
| Decoration / finish | Ruching |
| Fabric weight | 340-400 gsm |
| Size range | S-4XL |
| Colour options | 6 Pantone-matched shades |
| MOQ | 300 pieces per style per colour |
| Sampling | 12 working days, 3 days per revision |
| Bulk lead time | 18-35 days after approval |
| Compliance | GOTS |
What you can customise
- Hangtag and Packaging — available on Satin, quoted per position and per colour.
- Reflective Printing — available on Satin, quoted per position and per colour.
- Tie-Dye Wash — available on Satin, quoted per position and per colour.
- Beading and Embroidery — available on Satin, quoted per position and per colour.
- Sequin Work — available on Satin, quoted per position and per colour.
- Debossing — available on Satin, quoted per position and per colour.
- All-Over Sublimation — available on Satin, quoted per position and per colour.
How we produce it
- Tech pack review and fabric confirmation
- Lab dips or print strike-off for approval
- Pattern making, grading and a Satin-spec prototype
- Fit sample and wearer test, then a pre-production sample
- Bulk cutting with ruching applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing
Typical applications
- Veterinary Clinics — ear muffs & eye masks uniforms, staff wear or resale programmes
- Workwear and Industrial — ear muffs & eye masks uniforms, staff wear or resale programmes
- Ski and Snowboard Resorts — ear muffs & eye masks uniforms, staff wear or resale programmes
- Real Estate Agencies — ear muffs & eye masks uniforms, staff wear or resale programmes
- Warehousing and Logistics — ear muffs & eye masks uniforms, staff wear or resale programmes
Quality control
Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so ear muffs & eye masks batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.
FAQ
How long does sampling take?
A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
Start your ear muffs & eye masks programme
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.
